Silicon Carbide Abrasive Nylon PA610 Fiber Wire Filament

 Abrasive Filament     |      2022-08-25 11:22
Silicon Carbide Abrasive Nylon Polyamide PA610 Bristle Fiber Wire Filament

Abrasive Nylon Filaments:
Abrasive nylon filaments are made of nano-particle modified nylon as carrier and 36~1000 mesh abrasive particles such as SIC, AO, and Diamond grinding dust. The hot melts from the above are extruded to form abrasive nylon filaments that are strong and heat resistant under wet or dry conditions. 

Application:

Main applications are devices for workplace deburring, grinding, and polishing of the surfaces of steel, stone, and other materials. Also useful for general surface treatment.
-Cleaning Brush (Scrubbing Brush)
-Solid Wood Floor/Furniture Board Brush
-Polishing Brush 
-Antique Stone Grinding Brush

-Brush Roll
-Solar Wafer Polishing Brush

-Silicon Rod Polishing Disc Brush
-Grinding Machine Brush
-Industrial Brush
-Wheel Hub Brush
......
Property Comparison Of Nylons:
Bend recovery: PA6<PA66<PA610<PA612
Water absorption: PA612<PA610<PA66<PA6
Durability:PA6<PA66<N610<N612

Comparison Among PA612, PA610 ,PA6:

PA(Nylon) 612 abrasive filament is the most expensive type with the best characters and the lowest water absorption. It is perfect to be used as key mechanical parts, in key processes, and in industries with high degree of automation or high added value.

PA(Nylon) 6 abrasive filament is the cheapest type, which is very soft with the highest water absorption, but very good impact resistance. N6 abrasive filament is suitable for dry and soft grinding work.

PA(Nylon) 610 abrasive filament is very economical type and has been widely used. It is suitable for slow-speed grinding, price-sensitive brushes, rapid-wearing and short-life brushes, such as: industrial brushes for stones, or PCBs.

 

Property Comparison Of Grit:

- Vickers hardness (HV): DM > SIC >  AO
- Cutting force: DM > SIC > AO 
- Price: DM > SIC > AO

The most popular abrasive filaments are SIC and AO filaments. SIC abrasive is generally the best choice for the most of the applications. AO is suitable for precision polishing and soft surface. Basically, every industry has its own common-used abrasive filament. For detailed questions, please do not hesitate to contact us for consulting. It would be more helpful, if you can send us some samples for analyzing.

Silicon Carbide (SIC)
Common used abrasive grit is silicon carbide aka SIC grit, which is produced in a resistance type electric furnace with petroleum coke, quartz sand and other materials. SIC is an extremely hard black insoluble crystalline substance. It is used as an abrasive and heat-refractory material and in single crystals as semiconductors, especially in high-temperature applications. Its micro hardness is HV3100-3280, stiffness and hardness is higher than White Alumina. SIC abrasive filament can be widely used to produce industrial brushes for steel, textile, PCB cleaning, stone polishing, and other grinding applications. 

Aluminum Oxide (AO)
AO is a brown crystalline substance that is electrically fused in an arc furnace from a mixture of bauxite at high temperature. The main chemical compound is Al2O3. Its micro hardness is HV1800-2200. And comparing to SIC, AO has less hardness but better toughness. AO abrasive filament is suitable for soft surface and precision work condition, such as: to process copper, aluminum, furniture, and precision parts.

Diamond (DM)
 Diamond is the hardest substance found in nature with sharp cutting edges and corners, superior self-sharpening property, and high toughness. The grinding ability is 4 times better than SIC and 10 times better than AO. Due to its expensive price, DM abrasive filament has only been used for super hard material and industry with high added value: such as wolfram steel, silicon plate, expensive jewels.


PA610 Abrasive Nylon Filament:

PA610 abrasive nylon filament is economical and widely used product that meets the requirements of most of the customers’ grinding processes. It is suitable for various work conditions due to its low water absorption, high bend recovery, and long durability. With a melting point of 215℃ and a heat distortion temperature of 170℃, it is required to use cooling system under work conditions with high wheel speed and high pressure in order to increase the lifetime of PA610 abrasive nylon filaments.

Type:

1、PA610+SIC(Silicon Carbide);

2、PA610+AO(Aluminum Oxide);
Diameter: Φ0.20-2.00mm


Product Parameters:

Raw Material:PA610
Grit:Silicon carbide
Grit Mesh:#36、#46、#60、#80、#120、#180、240、#320、#500、#600、#800、#1000
Grit loading:15%~30% 
Diameter: 
0.2-2.0mm 
Color:Natural,Grey,White,Red,Orange,Blue,etc.  

Length:1250±10mm
Bundle Diameter:45-51mm
Package:25kg/carton,30kg/carton
HS CODE: 5404190010
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